Description: The CMI "Segmented" CAT40/10 Umbrella Tool Changer Disk innovation is designed to upgrade the OEM's Umbrella Tool Changer Disk to retrofit the HAAS MM Series Mini Mill & Super Mini Mill CAT40/10 machining centers. The CMI "Segmented" CAT40/10 Umbrella Tool Changer Disk combines the optimal material of 6061-T6 aluminum billet into an assembly of 10 identically shaped & precision "Segmented-Fork-Units," torque fastened symmetrically onto a base plate. This product comes to you fully factory assembled for your immediate bolt-on installation. The purpose for this product is to reduce both the finacial loss and downtime costs that traditionally follow an OEM's crash event wherein the entire cast aluminum disk is completely destroyed. By contrast, the CMI "Segmented" CAT40/10 Umbrella Tool Changer Disk post crash event would require the replacement of one or several segmented fork units and/or several fasteners at most instead. This design combats the nagging problems of cracks and warping that lead to carousel failure. The effects of toolholder taper-lock in the spindle are also reduced even after a long cycle. Replacement "Segments" may be purchased seperately and kept in your parts inventory. We were humbled to recieve this generous note of thanks from a well respected educator in our community... "September 20, 2012, Bill and the Clarklake Machine Team, Thank you so much for the donation of the CMI Segmented Tool Disk CAT40/10. Your support of the Precision Machining program at the Jackson Michigan Area Career Center obviously makes you a stand-out in the community. I have, and will continue to share the experience with those related to the CNC industry and if there is any way I can return the favor, feel free to contact me anytime. Thanks Again! p.s. The unit went on without a hitch and the HAAS Mill is back up and running. Precision Machining/CAM Instructor Jackson Area Career Center, 6800 Browns Lake Road, Jackson, MI 49201" Preassembled with roll pins, the 11-piece unit has 1 base and 10 segments. The "CMI Segmented Tool Disk" greatly reduces costs associated with prolonged/unexpected downtime. Above shown with extra parts. Our Carousel Disk Is Machined From 6061-T6 Billet Aluminum. The standard carousel disk is cast aluminum and over time and use the casting will develop small cracks that quickly spread. Once the carousel disk is weakened it is only a matter of time until a failure occurs. Our Carousel Disk Is Flat Because our Carousel Disk was machined with the end user in mind we asked our own maintenance person what he would like to see in a carousel disk and he replied, "Can you make it flat?" The cast carousel disk that we have installed seam to have a warping issue. Our billet carousel takes care of that problem. Our Carousel Disk Is Tough Running long cycle times on a cat40 tool holder can sometimes cause taper lock and during a tool change the holder can become stuck in the spindle and rip free from the carousel disk (see photo above). We have found our carousel disk to retain that tool holder even after a rigorously long cycle. Our Carousel Disk Is Modular We designed our Carousel Disk to consist of 10 individual forks and 1 main disk. If for some reason our Carousel Disk becomes damaged getting back up and running is fast and easy. With our modular carousel disk you can replace the section you need. If you need just one fork... you can order it!!! Our Carousel Disk Is Ready To Go You still have to do the change over work however our 11 piece Carousel Disk will come to you assembled as one unit with roll pins. You just need to re-attach the hardware, install the disk, and you are ready to go. Specs. Material: 6061-T6 Fasteners: 20 1/4-20 X 3/4 Flat Head Cap Screws, torque to 120 inch pounds 20 3/16 X 5/8 Steel Alloy Dowel Pins 10 7/32 X 7/8 Slotted Spring pins
Price: 549.99 USD
Location: Clarklake, Michigan
End Time: 2024-10-26T18:07:59.000Z
Shipping Cost: 20 USD
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Item Specifics
Restocking Fee: No
Return shipping will be paid by: Buyer
All returns accepted: Returns Accepted
Item must be returned within: 30 Days
Refund will be given as: Money back or replacement (buyer's choice)
Non-Domestic Product: No
Custom Bundle: No
Model: CMI "Segmented" CAT40/10
Country of Manufacture: United States
Country/Region of Manufacture: United States
Modified Item: No