Description: Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual (CD-ROM) Product Specifics: Product title: MechanicStar - Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual (CD-ROM) Product description: This shop manual on CD-ROM contains instructions for mechanical troubleshooting and repair of Cummins ISB and QSB 5.9L 24-valve engines with Bosch VP44 fuel system (excludes common rail engines). Complete rebuild procedures, illustrations and specifications are included. Electronic troubleshooting and wiring diagram are not included in this manual - refer to separate electronic troubleshooting manual. 739 pages on CD-ROM (also available on USB flash drive by request), dated 1999.ISB 5.9L 24V VP44QSB 5.9L 24V VP44 Product code: MS-MAN-3666193 Compatibility: Windows/Mac/Linux operating systems Topics: Introduction Engine and System Identification Engine Identification Engine Diagrams Familiarization Complete Engine - Overview Cylinder Block - Overview Fuel System - Overview Flow Diagram, Fuel System Lubricating Oil System - Overview Flow Diagram, Lubricating Oil System Flow Diagram, Cooling System Air Intake System - Overview Flow Diagram, Air Intake System Flow Diagram, Exhaust System Compressed Air System - Overview Flow Diagram, Compressed Air System Electrical Equipment - Overview Engine Testing - Overview Troubleshooting Symptoms Troubleshooting Procedures and Techniques Troubleshooting Symptoms Charts Air Compressor Air Pressure Rises Slowly Air Compressor Cycles Frequently Air Compressor Noise is Excessive Air Compressor Pumping Excess Lubricating Oil into the Air System Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously) Air Compressor Will Not Pump Air Air Compressor Will Not Stop Pumping Alternator Not Charging or Insufficient Charging Alternator Overcharging Coolant Contamination Coolant Temperature Above Normal - Gradual Overheat Coolant Temperature is Above Normal - Sudden Overheat Coolant Temperature is Below Normal Coolant in the Lubricating Oil Crankcase Gases (Blowby) Excessive Cranking Fuel Pressure is Low Engine Acceleration or Response Poor Engine Decelerates Slowly Engine Difficult to Start or Will Not Start (Exhaust Smoke) Engine Difficult to Start or Will Not Start (No Exhaust Smoke) Engine Noise Excessive Engine Noise Excessive - Combustion Knocks Engine Noise Excessive - Connecting Rod Engine Noise Excessive - Main Bearing Engine Noise Excessive - Piston Engine Noise Excessive - Turbocharger Engine Power Output Low Engine Runs Rough at Idle Engine Runs Rough or Misfires Engine Shuts Off Unexpectedly or Dies During Deceleration Engine Speed Surges at Low or High Idle Engine Speed Surges Under Load or in Operating Range Engine Speed Surges in PTO or Cruise Control Engine Starts But Will Not Keep Running Engine Will Not Crank - (Electric Starter) Engine Cranks Slowly - (Electric Starter) Engine Vibration Excessive Engine Will Not Crank or Cranks Slowly (Air Starter) Engine Will Not Reach Rated Speed (RPM) Engine Will Not Shut Off Fault Code Warning Lamps Stay On (No Apparent Reason) Fault Code Warning Lamps Do Not Illuminate Fuel Consumption Excessive Fuel in Coolant Fuel in the Lubricating Oil Intake Manifold Air Temperature Above Specification Intake Manifold Pressure (Boost) is Below Normal Low Idle Adjust Switch Does Not Work Lubricating Oil Consumption Excessive Lubricating Oil Contaminated Lubricating Oil Pressure High Lubricating Oil Pressure Low Lubricating Oil Sludge in the Crankcase Excessive Lubricating Oil Temperature Above Specification Lubricating or Transmission Oil in the Coolant PTO or Cruise Control Does Not Operate Smoke, Black - Excessive Smoke, White - Excessive Turbocharger Leaks Engine Oil or Fuel Troubleshooting Overview Complete Engine Service Tools Engine Removal Engine Installation Engine Painting Engine Mounting Bolts Cylinder Block Service Tools Bearings, Connecting Rod Bearings, Main Camshaft Camshaft Bushings Camshaft Gear (Camshaft Removed) Connecting Rod Crankshaft Crankshaft Gear, Front (Crankshaft Installed) Crankshaft Gear, Front (Crankshaft Removed) Crankshaft Seal, Front Crankshaft Seal, Rear Crankshaft Wear Sleeve, Front Cylinder Block Gear Cover, Front Gear Housing, Front Piston Piston Rings Vibration Damper, Rubber Vibration Damper, Viscous Piston and Connecting Rod Assembly Crankshaft Wear Sleeve, Rear Crankshaft Speed Indicator Ring Cylinder Head Service Tools Crosshead Cylinder Head Valve Guide Seal, Cylinder Head Valve Guide, Cylinder Head Valve, Cylinder Head Cylinder Head Gasket Injector Protrusion Rocker Levers Overhead Set Rocker Lever Rocker Lever Cover Crankcase Breather Tube Cam Followers/Tappets Service Tools Push Rods or Tubes Tappet Tappet Cover Fuel System Service Tools Engine Fuel Heater, Electric Fuel Consumption Fuel Flow Fuel Injection Pump, Rotary Fuel Pump Support Bracket Fuel Pump Timing Fuel Lift Pump Stall Speed Test Injectors and Fuel Lines Service Tools Air in Fuel Fuel Drain Line Restriction Fuel Drain Lines Fuel Filter (Canister Type) Fuel Filter (Spin-On Type) Fuel Filter Head Bracket Fuel Inlet Restriction Fuel Supply Lines Injector Fuel Return Overflow Valve Injector Supply Lines (High Pressure) Fuel Connector (Head Mounted) Lubricating Oil System Service Tools Engine Oil Heater Lubricating Oil and Filters Lubricating Oil Cooler Lubricating Oil Dipstick Lubricating Oil Dipstick Tube Lubricating Oil Filter (Spin-On) (Lubricating Oil Leaks Lubricating Oil Pan Lubricating Oil Pressure Regulator (Main Rifle) Lubricating Oil Pump Lubricating Oil Suction Tube (Block-Mounted) Lubricating Oil Pressure Sensor, Lubricating Oil and Filter Analysis Cooling System Service Tools Drive Belt, Cooling Fan Coolant Temperature Gauge Coolant Heater Coolant Thermostat Cooling System Diagnostics Fan Clutch, On-Off Fan Hub, Belt Driven Fan Shroud Assembly Fan Spacer and Pulley Fan, Cooling Radiator Radiator Hoses Radiator Pressure Cap Radiator Shutter Assembly Water Pump Drive Units Hydraulic Pump Drive Hydraulic Pump Drive Gear and Shaft Air Intake System Service Tools Air Crossover Air Inlet Connection Air Intake Manifold Air Leaks, Air Intake and Exhaust Systems Charge-Air Cooler Cold Starting Aid Air Intake Restriction Turbocharger Turbocharger Axial Clearance Turbocharger Blade Damage Turbocharger Compressor Seal Leaks Turbocharger Oil Drain Line Turbocharger Oil Supply Line Turbocharger Radial Bearing Clearance Turbocharger Turbine Seal Leaks Turbocharger Wastegate Actuator Turbocharger Wastegate Valve Body Intake Manifold Pressure Exhaust System Service Tools Exhaust Manifold, Dry Exhaust Restriction Compressed Air System Service Tools Air Compressor Carbon Buildup Air Compressor Coolant Lines Air Compressor Unloader and Valve Assembly Air Compressor Air Governor (Air Compressor Pumps Continuously) Air Leaks, Compressed Air System Air Compressor Cylinder Head (Holset® QE Models) Electrical Equipment Service Tools Alternator Alternator Bracket Batteries Battery Cables and Connections Starter Magnetic Switch Starter Switch Starter Solenoid Starting Motor Belt Tensioner, Automatic (Alternator) Charging System Indicator Engine Testing Service Tools Engine Testing (Chassis Dynamometer) Engine Run-in (Chassis Dynamometer) Engine Run-in (Without Dynamometer) Engine Testing (Engine Dynamometer) Engine Run-in (Engine Dynamometer) Engine Testing (In Chassis) Crankcase Blowby, Measure Mounting Adaptations Service Tools Engine Support Bracket, Front Engine Support Bracket, Rear Flywheel Flywheel Housing Flywheel Ring Gear Miscellaneous Service Tools Cup Plug Pipe Plug Straight Thread Plug Vehicle Braking Engine Exhaust Brake SpecificationsAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
Price: 49.99 USD
Location: Nashville, Tennessee
End Time: 2024-11-24T22:20:29.000Z
Shipping Cost: 10.45 USD
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Brand: Mechanic Star
