1996-1999 Polaris Magnum 425, Big Boss 500 6x6 4x4 Repair Service Manual M3622

Description: 1996-1999 Polaris Magnum Big Boss 425 500 6x6 4x4 Clymer Repair Manual M3622 This new Clymer Repair Manual is for the Polaris Magnum & Big Boss ATVs spanning 1996-1999. It covers the Magnum 425 2x4 & 4x4 (1996-1998), Magnum 425 6x6 (1996-1997) and Big Boss 500 6x6 (1998-1999) models. Models Covered: Magnum 425 2X4 (1996-1998) Magnum 425 4X4 (1996-1998)Magnum 425 6X6 (1996-1997)Big Boss 500 6x6 (1998-1999) Featuring just as much detail as our ATV model specific manuals, this repair manual will give you everything you need for repair and maintenance. Clymer ATV repair manuals are considered to be the only ATV repair manuals worth owning. They are used by some of the most prestigious professionals to your average everyday ATV owner. Along with superior design Clymer ATV repair manuals always provide the most up-to-date information available for your ATV. Like all Clymer motorcycle repair manuals, this book also contains: Hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the ATVStep-by-step instructions and two column text with large print are user friendlyDetailed and exploded views and photos Bold figure numbers to quickly match instructions with illustrations and photos Easy-to-follow wiring diagrams Thumb-tabbed chapters for quick access Two-column layout with large print Numbered table of contents and extensive index Extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity Clymer manuals provide step-by-step procedures based on the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both detailed and user friendly. Accurate, clear and concise text, combined with detailed illustrations and photography, make it possible for the novice motorcycle enthusiast to safely and enjoyably service their vehicle. At the same time, the in-depth coverage provides indispensable information for those tackling more complicated procedures. Table of Contents: QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Cleaning parts / Handling gasoline safely / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable shop supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanics tips / Ball bearing replacement / Oil seals / Riding safely / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Speed limiter and electronic throttle control / Fuel system / Engine overheating Engine / Engine noises / Cylinder leak down test / Power train / Steering / Frame noise / Brakes CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride checklist / Service intervals / Maintenance schedule / Battery / Tires and wheels / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Transmission oil change / Rear axle housing eccentric bearings / front hub wheel bearings / Front hub / Control cable lubrication / Periodic maintenance / Drive belt inspection / drive chain and sprocket lubrication and inspection / Rear drive chain adjustment 2 x 4 and 4 x 4 models / Center and front chain adjustment 94 x 4 models / Rear axle chain and axle-to-axle drive chain 6 x 6 models / Brake fluid check and fill / Auxiliary brake testing / Electronic throttle control adjustment / Air filter / Engine breather filter / Coolant change / Fuel filter / Front wheel toe out / rear axle housing / Unscheduled inspection and maintenance / drive axle sprockets / recoil starter / Engine tune-up / Valve clearance adjustment / Spark plugs CHAPTER FOUR / ENGINE Cylinder head and cover / Camshaft, cam chain sprocket and tensioner / Decompressor / Valves and components / Piston and rings / Cam chain, sprocket and guides / Crankcase / Crankshaft / Balancer shaft / Shaft end play measurement and shim selection / Oil pump / Oil system one-way check valve CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS Air cleaner / Carburetor / Carb inspection, repair and adjustment / Throttle control and cable / Exhaust pipe and muffler / Fuel valve / Starting enrichment cable (choke) / Fuel tank CHAPTER SIX / COOLING SYSTEM Polaris variable transmission ( PVT ) cooling system / Engine cooling system / Hoses and clamps / Coolant pump / Engine gaskets and seals / Thermostat / Temperature sensors CHAPTER SEVEN / CLUTCHAND DRIVE BELT SYSTEM Drive unit / Drive pulley / Driven pulley / Drive belt / Clutch inner cover CHAPTER EIGHT / TRANSMISSION Mainshaft / Countershaft / Shift selector / Shift selector and linkage CHAPTER NINE / FRONT DRIVE SYSTEM Front hub and Hillard clutch / Front drive axle, boots and constant velocity CV joints / Center chain and sprockets / Front chain and sprockets / Front and center eccentric shafts CHAPTER TEN / ELECTRICAL SYSTEM Charging system / Alternator stator / Voltage regulator rectifier / Capacity discharge ignition CDI / Igntion coil / Ignition stator coils / Electric driving system / Starter drive gears / Starter solenoid / Lighting / Switches CHAPTER ELEVEN/ FRONT SUSPENSION AND STEERING Front wheel and hub / Strut / Control Arm / Tie rods / Handlebar / Steering shaft CHAPTER TWELVE / REAR SUSPENSION Wheels and hub /Rear axle / Center axle / Center eccentric / Drive chain / Driven sprocket / Shock absorber / Swing arm CHAPTER THIRTEEN / BRAKES Front middle and rear brake pads / front middle rear brake caliper / Output shaft caliper / Master cylinder / Brake discs / Fluid / Bleeding CHAPTER FOURTEEN / BODY Seat / Fuel tanks cover and side cover / Headlight cover / Fenders / Rack / Bumper / Cargo Box INDEX WIRING DIAGRAMS Specifications: Publisher: Clymer Publications Softcover: 352 pages Dimensions: 10.8 x 7.6 x 0.8 inches

Price: 38.75 USD

Location: Midland, Michigan

End Time: 2024-10-06T17:45:41.000Z

Shipping Cost: 0 USD